A rebuild is the right answer more often than people expect, and the wrong answer more often than some garages admit. A sound block with a failed head gasket is worth every cent of a rebuild. A high mileage engine with a scored bore, a damaged crank and a car worth less than the labor bill is not, and you deserve to hear that before the money is spent rather than after.
SmartAuto Garage assesses the engine first, gives you the realistic options side by side, and lets you decide. Rebuild, reconditioned unit, used engine or walk away. If a rebuild is not the sensible choice for your car, we will say so.
We rebuild petrol and diesel engines across all makes and light commercials, and we are VAG specialists for Volkswagen, Audi, Skoda and SEAT.
The engine comes out, is stripped to the bare block and every component is measured. Anything outside tolerance is machined or replaced, then the engine is reassembled to specification with new gaskets, seals, bearings and fluids.
- Complete strip, clean and inspection
- Bores, crank, journals and clearances measured
- New bearings, seals, gaskets and timing components
- Reassembly to manufacturer torque and tolerance
Where the damage is above the gasket face, a top end rebuilds costs a fraction of a full one. Heads are pressure tested before any work goes into them, because a cracked head is a waste of good parts.
- Cylinder head removal and pressure testing
- Skimming, valve seat and guide work
- Valve, spring and stem seal replacement
- Camshaft and follower inspection
Knocking and rumbling under load usually means the bottom end, and that is bearing, crank or piston territory. It is the serious end of the job and the part most often skipped by a cheap repair.
- Main and big end bearing replacement
- Crankshaft inspection, grinding and regrind fitment
- Piston, ring and bore assessment
- Oil pump and pickup inspection
The most common reason engines come to us. A blown gasket is repairable, but the block and head both have to be checked for warping and cracking first, otherwise the new gasket fails the same way within months.
- Head gasket replacement with head skim
- Block face and head flatness checked
- Coolant system pressure testing
- Combustion leak testing before and after
When a belt snaps on an interference engine, valves meet pistons and the damage is immediate. Rebuilding after a belt failure is routine work here. If yours has not failed yet and the interval is due, our timing belt and chain service is the far cheaper conversation.
- Bent valve and damaged piston assessment
- Cylinder head rebuild or replacement
- Bore and piston crown inspection
- Full timing system replaced on reassembly
Low oil, a failed pump, a blocked pickup or a missed service. The damage shows up in the bearings first and the crank shortly after, and it gets worse every mile the engine runs.
- Bearing and journal damage assessment
- Oil pump, pickup and gallery cleaning
- Crank regrind and oversize bearing fitment
- Oil pressure testing after rebuild
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Assessment And Diagnosis
Compression and leak down testing, oil inspection, a scan and a physical check before anything is lifted. Our car diagnostics service establishes whether the fault really is internal, because more than a few suspected rebuilds turn out to be something far cheaper.
Removal, Strip And Measure
The engine comes out and is stripped to components. Everything is cleaned and measured, and only then is the true extent of the damage known.
Quote And Your Approval
You get a firm price once the engine is measured, broken down into machining, parts and labour, with the alternatives priced alongside it. Nothing is ordered until you approve it.
Machining, Rebuild And Refit
Machining is completed, the engine is assembled to specification with new gaskets, seals and timing components, then refitted and commissioned.