The filter is doing exactly what it was designed to do. When it blocks, something has either stopped it regenerating or is filling it faster than it can burn off, and cleaning the filter without finding that something buys you a few months at most.
A leaking injector, a stuck EGR valve, a failing turbo, a dead glow plug, the wrong grade of oil, a faulty pressure or temperature sensor, or a driving pattern that never lets the exhaust get hot enough will all block a DPF. We diagnose the cause first and reports it alongside the cleaning quote, so you know whether you are fixing the problem or renting a few thousand kilometres.
Before anything is cleaned, the filter is assessed properly. Differential pressure across the filter, soot and ash load values read from the ECU, exhaust temperatures and regeneration history together tell us whether this is a blockage, a sensor fault or a filter at the end of its life.
- Differential pressure measurement under load
- Soot load, ash load and distance since last regeneration
- Exhaust gas temperature sensor testing
- Regeneration history and abort reasons read from the ECU
Where the filter is loaded but healthy, a forced regeneration run on the diagnostic equipment burns the soot off under controlled conditions rather than hoping a motorway run does it. There are safe limits to this, and an overloaded filter should not be force regenerated at all.
- Controlled static or dynamic regeneration
- Soot load checked before and after
- Safety limits respected rather than ignored
- Adaptation values reset afterwards
For moderately blocked filters, cleaning chemicals are introduced through the pressure sensor port or the temperature sensor port, dissolving deposits without removing the filter. Quicker and cheaper than off car cleaning where the blockage is not severe.
- Filter cleaned in place
- No exhaust strip down required
- Followed by a regeneration cycle
- Before and after pressure comparison
Heavily loaded filters come off the car for a proper de ash. Soot burns away during regeneration, but ash does not, and ash is what eventually fills a filter permanently unless it is washed out.
- Filter removed, cleaned and refitted
- Ash flushed out rather than burned
- Substrate inspected for cracking and melting
- New gaskets and clamps on refit
Some filters cannot be saved. A cracked or partially melted substrate, usually the result of repeated failed regenerations, has to be replaced rather than cleaned. We will show you the evidence before recommending it.
- Original equipment and quality aftermarket options priced
- Substrate damage assessment before quoting
- Correct coding and adaptation reset after fitting
- Full system leak and pressure check
A stuck or leaking EGR valve dumps soot straight into the exhaust and is one of the most common reasons a filter blocks again after cleaning. It is checked as standard on every DPF job here.
- EGR valve, cooler and pipework inspection
- Carbon cleaning and valve replacement
- EGR fault code and flow rate testing
- Intake manifold soot assessment
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Scan And Pressure Test
Full system scan, soot and ash load values, differential pressure and regeneration history. Our car diagnostics service establishes whether the filter is the problem or the messenger.
Find The Cause, Not Just The Blockage
EGR, injectors, turbo, glow plugs, sensors and oil condition are checked before anything is cleaned, because cleaning a filter behind an unresolved fault is money spent twice.
Quote And Your Approval
You get the readings, the cause, the options and the prices side by side. Nothing is ordered and no work starts until you approve it.
Clean Or Replace, Then Reset And Road Test
The filter is cleaned or replaced, adaptation values and ash counters are reset, and the car is driven to confirm a full regeneration completes properly before it goes back to you.
If the DPF light is on, the car has lost power or the oil level is climbing, get it looked at before the filter is beyond saving. The workshop is on Robinhood Road, a few minutes from the M50, with parking on site.